Flashcards on Aircraft Metallic Structure Repair

Aircraft Metallic Structure Repair: A Comprehensive Guide

1 / 27

What are the three requirements for a repair to a piece of sheet metal aircraft structure?

Restore the lost strength, restore rigidity, and not change the aerodynamic shape of the part.

Tap to flip · Swipe to navigate

Aircraft Sheet Metal

27 cards

Card 1

Question: What are the three requirements for a repair to a piece of sheet metal aircraft structure?

Answer: Restore the lost strength, restore rigidity, and not change the aerodynamic shape of the part.

Card 2

Question: When making a riveted repair, which should be stronger: the shear strength of the rivet or the bearing strength of the sheet metal?

Answer: They should be close to each other, but the bearing strength of the sheet should be greater.

Card 3

Question: What type of device is a Cleco fastener and what is its use?

Answer: A patented temporary fastener inserted in rivet holes to hold sheet metal pieces together until they can be riveted.

Card 4

Question: What is the main advantage of HI-LOK fasteners over other fasteners?

Answer: They can be installed without using special rivet tools.

Card 5

Question: What identification mark do most aircraft rivets have?

Answer: Dimples on the head that indicate the rivet type or alloy.

Card 6

Question: What is the general rule for selecting the proper rivet diameter?

Answer: Use a rivet diameter equal to three times the thickness of the thickest sheet.

Card 7

Question: What is the primary function of throatless shears in a sheet metal shop?

Answer: To cut mild carbon steel up to 10-gage and stainless steel up to 12-gage and to cut irregular curves in the metal.

Card 8

Question: What is the purpose of a sight line when laying out sheet metal to be bent in a cornice brake?

Answer: It allows positioning the brake jaws so the bend will start at the bend tangent line.

Card 9

Question: What kind of metal forming is done by a slip roll former?

Answer: Forming simple curves with a large radius.

Card 10

Question: What kind of metal forming is done by bumping?

Answer: Forming compound curves in sheet metal.