Flashcards on Aerospace Engineering: Materials and Maintenance

Aerospace Engineering: Materials and Maintenance Guide

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How can the correct grip length of a bolt be determined?

Grip length is the unthreaded portion of the bolt shank and should equal the total thickness of the materials being bolted together.

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Aircraft Maintenance and Welding Procedures

12 cards

Card 1

Question: How can the correct grip length of a bolt be determined?

Answer: Grip length is the unthreaded portion of the bolt shank and should equal the total thickness of the materials being bolted together.

Card 2

Question: What is the smallest cable diameter that can be used in primary control systems?

Answer: 1/8-inch diameter.

Card 3

Question: How tight should the nut be on a clevis bolt used to attach a cable fitting to a control surface horn?

Answer: The nut should not be so tight that it prevents the clevis bolt from turning in the cable fitting and the horn.

Card 4

Question: Why must the surface of clad aluminum alloy not be scratched?

Answer: The pure aluminum cladding is noncorrosive, but the underlying alloy is susceptible to corrosion; scratching through the cladding can allow corrosion

Card 5

Question: What determines the size of the tip to be used when gas welding steel?

Answer: The size of the tip orifice.

Card 6

Question: How should welding flux be removed from aluminum after gas welding?

Answer: Scrub it off with hot water and a bristle brush.

Card 7

Question: What must be done to an old welded joint before rewelding?

Answer: All traces of the old weld must be removed so the new weld will penetrate the base metal.

Card 8

Question: What should be the depth of penetration when making a fillet weld?

Answer: Penetration should be 25 to 50 percent of the thickness of the base metal.

Card 9

Question: For a butt weld, what should the weld bead width and penetration be?

Answer: Bead width should be 3 to 5 times the thickness of the base metal, with 100 percent penetration.

Card 10

Question: How are AN-type aircraft bolts identified?

Answer: By code markings on the bolt heads.